October 29, 2024 — At the 2024 TrendForce Self-emissive Display Industry Seminar, Dr. Shao Pengrui, the Deputy General Manager of Asmade, delivered a presentation titled “Ecosystem Empowerment for Mini LED COB Direct Display Scale Production.” He pointed out that after years of development, the technology roadmap for Mini LED direct display products has been largely established. The industry is currently moving towards larger substrates, smaller pixel pitches, and continuously decreasing prices, resulting in intensified competition. In this context, the standardization and scale production of Mini LED packaging lines have become significant trends.
New Standards Leading Industry Development
The new standards for Mini LED COB direct display production lines offer several advantages, including high output per factory area, the ability to meet large substrate demands, lower effective depreciation costs, and higher compatibility and intelligence of processes. These features will usher the Mini LED COB direct display segment into an era of low-cost and high-efficiency operations.
Advanced Technology Empowering Production Lines
In response to the challenges of standardization and scale application for Mini LED, Asmade continuously empowers standardized smart production lines through its industry-first patented technologies, such as the pixel solidification machine, intelligent MES systems, and online scheduling systems. These technologies aim to meet users’ demands for standardized and scaled LED packaging production lines.
Advantages of Standardized Smart Production Lines
Asmade’s standard production line for Mini LED direct display packaging includes 60 solidification machines, providing an exceptionally large effective solidification range to accommodate large substrate production needs. The monthly production capacity can reach up to 1,200 square meters (calculated based on P1.25). Regarding precision and yield, Asmade employs a fully AI-driven closed-loop process management mode across the production line, achieving the following functionalities:
- Automatic substrate flow: Enhances production efficiency and reduces human errors.
- Multi-machine automatic mixing: Optimizes resource utilization and increases capacity.
- One-click defect tracing: Simplifies quality control and enables rapid problem location.
- Yield self-learning correction: Continuously optimizes production processes through AI algorithms.
- Non-I/O network communication for MES: Enhances data flow and improves real-time information exchange.
Conclusion
In summary, Asmade’s standardized smart production lines exhibit clear advantages in several areas, including a higher number of inline machines, faster line setup speeds, superior intelligent process services, greater product compatibility, and increased per capita productivity. These advantages will effectively promote the sustainable development of the Mini LED industry and drive the entire sector toward greater efficiency and intelligence.
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